Hybrid Air-Liquid Cooling Load Bank

Model No: GP-LB-HYB-228K-LC-V2-2510

// Overview

An intelligent, rack-optimized system designed for the commissioning and load testing of power supply systems, liquid-cooled cabinets, and Cooling Distribution Units (CDUs)

This integrated unit delivers a total capacity of 228kW, comprising a 180kW liquid-cooled unit and a 48kW air-cooled unit. To ensure high-precision testing, both units support continuous and stepped load adjustments with a 1kW minimum step. The equipment is engineered for durability and high-demand environments, utilizing 304 stainless steel pipelines, Class F insulation, and high-flow fans for reliable heat dissipation.

// FEATURES

Technological Breakthroughs

Dual Cooling System
By combining high-flow forced air cooling with a precision liquid-cooling circuit, the system provides the versatility required to simulate complex, modern thermal loads with high reliability.
Rack-Optimised Design
Engineered to fit standard rack dimensions, the equipment allows for seamless integration into existing cabinet infrastructures, making it ideal for on-site commissioning and testing, easy integration into data centres.
Intelligent Command and Control
Users can manage operations via local 10" touchscreen and remote automatic control.
Continuous Load Adjustments
The system supports both continuous and granular stepped adjustments with a minimum resolution of 1kW. This allows for exact simulation across the 180kW liquid-cooled and 48kW air-cooled sections:
  • Liquid-Cooled: 1–180kW, minimum load step: 1kW
  • Air-Cooled: 1–48kW, minimum load step: 1kW
Continuous Operation
Designed for long-duration stability, the equipment utilizes Class F insulation and pipelines made of 304 stainless steels to ensure consistent performance during extended load testing cycles.
Modular Expansion
Multiple units can be paralleled for higher capacity.

Application Scenarios

Electrical Performance Tests: Withstand voltage, insulation, load accuracy, steady-state and step response
01
Data centre Integrated Cooling Verification: Commissioning and verification of hybrid cooling systems
02
Protection and Interlock Tests: Low liquid level, high temperature, emergency stop, over-current and over voltage protection
03
Load Testing of Liquid-Cooled IT cabinets and Testing of CDUs (Cooling Distribution Units)
04

// SPECIFICATIONS

Hybrid Air-Liquid Cooling Load Bank

Parameter
Liquid-Cooled

Unit (180kW)
Air-Cooled

Unit (48kW)
Rated Power 4 × 45kW = 180kW 4 × 12kW = 48kW
Rated Voltage AC 415V, 50Hz
Load Step 1, 2, 3, 3, 6, 6, 12, 12 kW 1+2+2+5+10+20+20 kW
Cooling Method Forced liquid cooling Forced Air cooling
Protection Level IP20
Noise Level ≤75 dB(A) @1m
Communication Modbus TCP/RTU
Working Temperature −5°C ~ +50°C
Humidity 10%–90% RH
Auxiliary Power 1× C13 socket
Test Power Input 8 × 63A 5-PIN waterproof CEEform connectors Input
Sensor & Instrument Accuracy ±0.5% F.S.
Liquid Ports Inlet/Outlet DN50/DN25
quick couplings
Sensors PT100 temperature,
0 – 1.0 MPa pressure, DN6 flow
Dimensions (H × W × D) 2300 mm × 600mm × 1100mm
Layout Description The arrangement is from bottom to top, with one liquid-cooled unit and one air-cooled unit placed alternately, with a 2mm distance between each unit.

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